Grease Manufacturing Plant
Turnkey Grease Plants for Lithium, Calcium, and Complex Greases
At Liuminex, we design, manufacture, and commission fully automatic and semi-automatic Grease Manufacturing Plants for the production of various types of greases including lithium-based, calcium-based, aluminum complex, polyurea, and synthetic greases.
Our systems are engineered for high efficiency, consistent product quality, and compliance with international lubrication standards. Available in batch and continuous mode, our plants serve the automotive, industrial, marine, and specialty lubricant sectors.
Types of Greases That Can Be Produced
- Lithium soap-based greases (EP, MP)
- Calcium and sodium-based greases
- Aluminum complex greases
- Polyurea and synthetic greases
- Bentone clay greases
- High-temperature and food-grade greases
Plant Components & Modules
Equipment | Function |
Saponification Reactor | Grease thickener formation (soap base) |
Open Kettle / SS Reactor | Blending of base oil and soap |
Cooling System | Controlled cooling with water or glycol |
Colloid Mill / Homogenizer | Particle size reduction and smooth texture |
Vacuum Dehydrator | Removes moisture and improves thermal stability |
Filtration Unit | Removes contaminants and metal particles |
Filling & Packing Unit | Grease filling in pails, cartridges, drums |
Technical Specifications
Parameter | Specification |
Plant Capacity | 500 kg/day to 10,000 kg/day |
Heating System | Thermic fluid / Electrical / Steam |
Mixing Agitators | Anchor, Paddle, or Helical |
Material of Construction | SS 304 / SS 316 / MS with lining |
Automation | PLC-SCADA or semi-automatic |
Power Supply | 3 Phase, 415V, 50Hz (customizable) |
Control Panel | Flameproof / Non-flameproof with HMI |
Key Features
• Clean-in-place (CIP) systems for easy cleaning
• Precise temperature and pressure control
• Energy-efficient heating and insulation
• Consistent batch quality and repeatability
• Modular design for easy installation and expansion
• Skid-mounted and containerized options available
• Integrated batch monitoring and data logging
Applications
- Automotive grease production
- Industrial bearing and chassis greases
- Food-grade and high-temperature greases
- Specialty greases for mining, railways, defense