PVA Emulsion Plant
Turnkey Manufacturing Plant for Adhesives, Paints & Latex-Based Products
At Liuminex, we design and manufacture custom-engineered PVA Emulsion Plants used for the production of Polyvinyl Acetate emulsions, which are the base for adhesives, paints, construction chemicals, and paper coatings. Our fully automatic and semi-automatic systems are built for safe handling of monomers, precise temperature control, and continuous or batch polymerization processes.
Applications of PVA Emulsion
- White glue / Wood adhesives (PVAc glue)
- Textile binders & coatings
- Paints and primer binders
- Pressure-sensitive adhesives
- Paper and packaging laminates
- Construction chemicals
- Textile and nonwoven coatings
Key Features
- Reactor-based polymerization system with agitation and heating
- Vacuum-rated or pressurized reactor vessel with jacketed heating
- Precise temperature and pH control system
- CIP-ready with SS316 contact parts for high purity
- Inline dosing system for initiators, stabilizers, emulsifiers
- Fully integrated automation (SCADA / PLC-HMI based)
- Flameproof (ATEX/IECEx) options available for explosive environments
Plant Configuration
Equipment | Specification |
Reactor Vessel | SS316/SS304, Jacketed, Agitated, Volume: 500–15,000 Ltrs |
Agitation System | Anchor / Turbine agitator with VFD |
Heating System | Thermic fluid / Steam with PID control |
Raw Material Dosing | Metered addition via load cells or flow meters |
Cooling System | Integrated chiller loop or cooling tower |
Control Panel | PLC with HMI / SCADA interface |
Emulsifier Tank | SS316 with inline recirculation pump |
Filtration & Transfer | Micron filter + transfer pump to storage |
Raw Materials Handled
- Vinyl acetate monomer (VAM)
- Polyvinyl alcohol (PVA)
- Surfactants & emulsifiers
- Initiators (e.g. hydrogen peroxide)
- Stabilizers & pH adjusters
Optional Upgrades
- Automated pH and viscosity monitoring
- Online temperature/pressure logging
- Inert gas purging (N₂ blanket) for explosion safety
- Batch reporting & audit trails (for GMP compliance)
- Flameproof motors, control panels, and earthing system
- SS316L mirror finish for hygienic applications
Industries Served
- Adhesive manufacturers
- Paints and coatings
- Textile and nonwoven industries
- Construction chemical producers
- Packaging and paper industries
- Sealant and latex emulsion manufacturers