Brake Fluid Manufacturing Plant
High-Precision Brake Fluid Plants for Automotive & Industrial Use
liuminex offers complete turnkey solutions for the production of brake fluids complying with DOT 3, DOT 4, DOT 5.1, and synthetic specifications. Designed for high-purity, moisture-free blending and packaging, our Brake Fluid Manufacturing Plants are optimized for quality, efficiency, and regulatory compliance (FMVSS No. 116, SAE J1703/J1704).
Whether you are manufacturing brake fluids for OEMs or aftermarket brands, our systems ensure consistent viscosity, boiling point, and pH, essential for safe and reliable performance in modern braking systems.
Brake Fluid Grades Supported
- DOT 3
- DOT 4
- DOT 5.1 (non-silicone type)
- Heavy-duty industrial hydraulic fluids
- Customized formulations (with corrosion inhibitors, anti-oxidants)
Plant Equipment & Flow
Equipment | Description |
Base Glycol Tank | Storage of glycol ethers and polyalkylene glycol base |
Additive Dosing System | Accurate addition of corrosion inhibitors and boosters |
Blending Reactor (SS316) | Heated mixing with tight temperature control |
Vacuum Dehydration System | Removes water content to <0.1% (as per standards) |
Filtration Unit | Ensures product purity and prevents particulate ingress |
Cooling & Storage Tanks | Post-blending product stabilization and holding |
Packaging Machine | Bottle, drum, or pouch filling with anti-drip nozzles |
PLC/SCADA Control Panel | Automated batch control, data logging, alarms |
Technical Specifications
Parameter | Specification |
Plant Capacity | 500 Litres/day to 25,000 Litres/day |
Heating Method | Electric or Thermic Fluid |
Moisture Control | ≤ 0.1% (via vacuum dehydration and dry nitrogen blanketing) |
Material of Construction | SS 316 / SS 304 / Non-ferrous contact parts |
Automation | Manual / Semi-auto / Fully automated with SCADA |
Packaging Options | 100 ml to 200 L drums |
Compliance | SAE J1703 / J1704, ISO 4925, FMVSS 116 |
Key Features
- Ultra-low moisture blending with nitrogen purging
- Closed-loop system to avoid contamination
- Precise heating and agitation for high batch consistency
- Inline quality control sampling & lab interface
- CIP-ready for fast product changeover
- Integrated packaging unit: automatic capping & labeling
- Explosion-proof electrical panels (optional)
Applications
- Automotive brake fluid manufacturing
- Heavy-duty vehicle and trailer fluid blending
- OEM brake fluid suppliers
- Private label / toll blending plants